Advantages
Choice of Alloy selection :
Practically any alloy can be investment cast wide range of ferrous alloys are regularly cast at Maitri Cast Pvt. Ltd.
Design Flexibility :
Almost any shape or complex can be investment cast. Investment casting offers designers freedom of design in wide range of alloys with close dimension tolerances and fine details.
Cost Reduction :
Investment casting offers a near net shape then reducing or eliminating costly machining operations.
Increase manufacturing Capacity :
As almost final shape is available on investment casting, machine tools are released for finish machining operations.
Cut Assembly Operations :
Complex assemblies can be cast as per single unit reducing handling, assembly and inspection cost.
Casting Capability :
Casting weight from 2 gms to 10 kg can be cast at TPPL. Max. casting size 14″ x 16″.
Casting Tolerance :
This tolerances apply as a general rule of thumb. Closer tolerances can be obtained depending on part design or the use of special procedures or secondary operations.
| Up to 25 mm | 127 mm |
| Up to 50 mm | 254 mm |
| Up to 75 mm | 381 mm |
| Up to 100 mm | 508 mm |
| Up to 125 mm | 635 mm |
| Up to 150 mm | 762 mm |
Flatness :
Flatness refers to single plane surface and is usually a function of volumetric shrinkage.
|
Range of nominal dimension (mm)
|
For St. ness/Flatness (mm) |
| 0 to 10 | 0.12 |
| 20 to 25 | 0.15 |
| 25 to 50 | 0.20 |
| 50 to 75 | 0.30 |
| 75 to 100 | 0.40 |
| 100 to 150 | 0.55 |
| 150 to 200 | 0.70 |
| 200 to 300 | 0.95 |
Concentricity :
|
Range of nominal dimension (mm)
|
For St. ness / Flatness (mm)
|
| 0 to 10 | 0.12 |
| 20 to 25 | 0.15 |
| 25 to 50 | 0.25 |
| 50 to 75 | 0.40 |
| 75 to 100 | 0.50 |
| 100 to 150 | 0.75 |
| 150 to 200 | 0.85 |
| 200 to 300 | 1.00 |