The Process

Wax Pattern Shop

  • “ Final casting quality can not be better than the wax pattern Quality ”
  • We use Pattern wax, and soluble wax for Accurate Pattern Making.
  • Assembly Design is done to produce best yield with best quality.
  • We have13 Nos. of semi Automatic Wax Injection Press with Vertical injection, and Runner bar extrusion press.
  • 100% pattern inspection ensures most preciseness in castings

“Ceramic Shelling & Drying”

  • We work with fused silica, Zircon and Mullite refractories with colloidal silica (water based) binder for different applications.
  • We have Equipments like Slurry Drums (5 Nos.), Rain fall Sander, Fludised Bed, Jar –Drum etc.
  • We have temperature Controlled and humidity controlled Drying room with Dehumidifiers.

“Melting”

  • Our melting shop is equipped with Inductotherm make induction furnace with 350 and 150 Kg. crucibles and temperature controlled Shell Baking furnace.
  • We use standard and best quality scrape to ensure best metallurgical quality of casting materials.

“Fettling”

  • Our fettling shop is equipped with Machines for Shot peening , Abrasive Blasting, Belt grinding, Welding and other machinery.
  • We supply the casting without any gate and riser pads.

“Heat Treatment”

  • To ensure desired material properties.
  • We have in-house facility to do heat treatment like Solution annealing, Normalizing, Tempering, with temperature controlled Electric Heat Treatment Furnace.
  • Best Heat treatment practice is ensured by the microstructure study after heat treatment

“Final Inspection”

  • We apply 100% visual inspection followed by dimensional inspection. Radiography and other NDT is done as per customer’s requirement