The Process
Wax Pattern Shop
- “ Final casting quality can not be better than the wax pattern Quality ”
- We use Pattern wax, and soluble wax for Accurate Pattern Making.
- Assembly Design is done to produce best yield with best quality.
- We have13 Nos. of semi Automatic Wax Injection Press with Vertical injection, and Runner bar extrusion press.
- 100% pattern inspection ensures most preciseness in castings
“Ceramic Shelling & Drying”
- We work with fused silica, Zircon and Mullite refractories with colloidal silica (water based) binder for different applications.
- We have Equipments like Slurry Drums (5 Nos.), Rain fall Sander, Fludised Bed, Jar –Drum etc.
- We have temperature Controlled and humidity controlled Drying room with Dehumidifiers.
“Melting”
- Our melting shop is equipped with Inductotherm make induction furnace with 350 and 150 Kg. crucibles and temperature controlled Shell Baking furnace.
- We use standard and best quality scrape to ensure best metallurgical quality of casting materials.
“Fettling”
- Our fettling shop is equipped with Machines for Shot peening , Abrasive Blasting, Belt grinding, Welding and other machinery.
- We supply the casting without any gate and riser pads.
“Heat Treatment”
- To ensure desired material properties.
- We have in-house facility to do heat treatment like Solution annealing, Normalizing, Tempering, with temperature controlled Electric Heat Treatment Furnace.
- Best Heat treatment practice is ensured by the microstructure study after heat treatment
“Final Inspection”
- We apply 100% visual inspection followed by dimensional inspection. Radiography and other NDT is done as per customer’s requirement